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Custom Manufacturing Capabilities

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Custom Manufacturing Capabilities

At the heart of our FX production facility is our talented and creative team. Our specialized tools and technology empower our staff to create astonishing effects and props. Explore our capabilities and let us bring your vision to life.

Main Shop Floor

Cold Molding and Fabrication Shop: Our facility is equipped to handle a variety of molding materials including silicone, urethane, and plaster. We produce high-quality production molds for a range of objects, from intricately sculpted creatures to everyday tools, enabling the creation of rubber stunt versions. Our state-of-the-art equipment includes a high vacuum chamber system and pressure pots, ensuring defect-free castings by de-gassing and pressurizing molds.

Hot Casting Room: Our exclusive breakaway glass products are crafted in a dedicated hot room equipped with all necessary materials and heating systems. This room is accessible only to our highly trained employees who execute our proprietary manufacturing processes to produce breakaway items like beer bottles and smashable windows.

Full Wood & Shop: Our comprehensive wood shop houses large tools such as band saws, router tables, table saws, planers, lathes, grinders, and sanders, alongside smaller hand tools. This facility enables us to create custom breakaway furniture and other intricate projects. Additionally, we have metalworking tools including welders, cutters, mills, drills, and metal lathes, allowing us to handle metal-based projects with flexibility and precision.

Wood Shop

Rotocasting Machine

Large Roto-Cast Machine: Custom-built for our needs, this machine can produce a wide range of hollow-shelled items by spinning molds on multiple axes. This process ensures an even coating of materials like plastic resin, resulting in lightweight, durable props such as gold bars and unbreakable items.

Smal SLA Printers

3D Printing/Additive Manufacturing: We utilize multiple 3D printers, including filament and SLA (stereolithography) printers, to rapidly produce detailed parts from computer models. This technology allows us to fabricate complex designs quickly and cost-effectively, continuously integrating the latest advancements in 3D printing.

Large SLA Resin Printer

Four Axis CNC Router Machine: Our CNC machine enhances our production capabilities with precision cutting for a variety of materials. It is used for projects such as cutting balsa wood for breakaway furniture, turning breakaway baseball bats, and creating custom foam packaging inserts. The CNC machine can also perform high-detail etching and engraving.

CNC Router Machine 
Laser Cutter

10 Watt CO2 Cutting and Etching Laser: This versatile tool enables us to accurately cut and etch materials like balsa wood, foam, acrylics, and other plastics. Its precision allows us to produce intricate designs with minimal waste and post-processing, significantly improving the quality of our props.

Vacuum Thermoforming Machine: Our thermoforming machine allows us to create thin, lightweight parts by drawing heated plastic over mold patterns. This capability is ideal for producing custom-shaped globes, extrusions, and lenses from clear or opaque plastics.

Vinyl Cutting Machine

Large Format Vinyl Cutter: This machine enables us to cut precise 2D shapes, letters, and elements from vinyl. It is also used to create accurate stencils for painting and to draw large layouts with a pen attachment, ensuring high precision and efficiency in our projects.

With our extensive range of tools and the expertise of our dedicated staff, NewRuleFX is equipped to bring your creative ideas to life. Whether you need custom breakaway props, detailed 3D printed parts, or precision-cut materials, we have the capabilities to meet your needs. Explore our custom fabrication options and let us craft your next unforgettable effect or prop.

Jump To:  Custom Quote Form  -  Custom Main  -  Customer Showcase